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material (TNT)

Machine for the production

SKY

of masks in non-woven

General description:

SPEED APPROX.: 6.000 C/H (100 PC/MIN)

TOTAL FOOTPRINT APPROX.: 6 X 3.5 MT.

TOTAL POWER APPROX.: KW 17

CONSTRUCTION OF MECHANICAL PARTS: ITALY

ASSEMBLY AND TESTING: PETRATTO FACTORY IN TURIN

ELECTRIC COMPONENTS: EUROPE

SOFTWARE DEVELOPED AND OWNED BY PETRATTO

CE CERTIFICATION – MANUALS IN ENGLISH

FULL AUTOMATIC WITH DOUBLE DELIVERY LINE
EQUIPPED WITH ALL SAFETY DEVICES ACCORDING TO THE CE STANDARD
The line consists of:

  • Machine for the feeding of the coils (1)
  • Machine for the coupling, ultrasonic welding, of the various layers and cutting the mask to size (2)
  • 90° connecting line (3)
  • Two machines for the welding of the side straps (ear strap) (4/5)
  • Protections that prevent access during operation according to CE standard.

TYPE OF POSSIBLE MASKS: All types of flat non-woven
mask up to 4 layers Size: 17,5x9,5 cm

Type of materials: Melt blown fabric

internal layer

Width: 17.5 cm

Gr. 20-25

Type of materials: Melt blown fabric

Filtering layer

Width: 17.5 cm

Gr. 20-25

Type of materials: Melt blown fabric

external layer

Width: 19.5 cm

Gr. 20-25

Type of materials: 

Nose shape support

Width: 3 mm

Thickness: 0.7 mm

Length: 95 mm

Type of materials: 

rounded ear strap

Diameter: 2.5 mm

Length: 20 cm

Dimension of coils usable

Width: 180 / 185 / 190 / 195 mm

Internal diameter: 35-85 mm

External diameter: 600-800 mm

Coil feeding group (1)

 

  • 4 coil holder for layered materials.
  • 1 coil holder for nose shape support.

Security protections – CE STANDARD

  • PROTECTIONS prevent access to dangerous areas of the machine.
  • All the moving parts of the machines which could constitute a danger are protected by fixed or movable guards locked to prevent accidental contact and avoid damage.

Coupling – welding -cutting group (2)

  • Coupling of material layers.
  • Inserting the nose shape support, with the possibility of adjusting the length of the insert.
  • Ultrasonic welding, via sonotrodes, longitudinal edges (long side of the mask).
  • Mechanical folding (concertina type).
  • Ultrasonic welding, via sonotrodes, transversal edges ( short side of the mask).
  • Cut to size of the mask.
  • Deposit on sectoral channel for deflect 90 ° the single mask.

Sorting group with 3 outputs (3)

  • Motorized “channel” with sectors.
  • 2 alternating pneumatic pushers for sending the masks to the supply channels for the next step.
  • 3rd exit for emergency (if one machine for ear strap is stopped, the other one continues the operation).

This Solution allows a compact footprint of the machine.

n°2 line to cut / form / weld the ear strap (4-5)

  • Channel / belt reception of single masks.
  • Ear strap feeding.
  • Legth cutting with preparation and insertion.
  • Ultrasonic welding, using sonotrodes (it is used to melt the strap on the inside of both ends of the mask body).
  • Single mask collection on belt.

Via Don Minzoni, 1

10040 Pianezza – Turin – Italy

Opening Time: Mon-Fri

8.30 am – 12.30 pm / 1.30 – 5.30 pm

  petratto@petratto.com

Tel: .+39 011 96 67 701
……. +39 011 96 67 702
  … . +39 011 96 67 703